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How To Install Pole Barn Metal Roofing

Pole Barn Metal Roofing Is Sustainable

How to install pole barn roof metal

Pole barn owners are becoming more aware of the environmental impact of their roofing and siding. We all prefer to leave our world a little better than we found it. Pole barn metal roofing and siding is a highly sustainable building material due to its recycled materials content and the fact that it is 100% recyclable at the end of its expected service-life, in many cases up to 60 years or more.

Using a metal roof on your pole barn project also means fewer repairs and replacement in the future because it’s a highly durable product. Hail, wind, fire and storm damage are much less likely with a metal roof than other roofing materials because they are rated Class 4 by Underwriters Laboratories. A Class 4 rating means that a roof passes certain tests meant to measure impact resistance.

How Far Apart Are Purlins Put For A Tin Roof

Theres common confusion about tin as a roofing material. While actual tin roofs existed a while back, tin is rarely used in roofing anymore. The hype died in the 19th century. So, tin roofs typically refer to aluminum and galvanized steel roofs rather than roofs made from tin. The standard spacing for aluminum and galvanized roof purlins is 1.0 to 1.2 meters.

Insulation Solutions For Your Pole Barn

Now that you understand the importance of R-value, well dive deep into the different insulating materials for your pole barn.

As you consider the options, ask yourself the following questions:

  • Will the post frame building be heated?
  • If so, how warm will the structure be?
  • Will it be temporarily or permanently heated?
  • When you look up, do you see trusses or a finished ceiling?

Your answers will guide you through the decision-making process.

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The 8 Reasons Not To Use Pole Barn Roofing On Your House

Screw-down metal works fine on pole barns, for unheated warehouse roofs and in some light industrial applications. But there are 8 big reasons you should never allow barn metal roofing to be installed on your home or business:

1. There are an astounding 70 screws per roofing square. That means the average home roof of 2,000 square feet contains between 2,100 and 2,500 screws, each a potential point of failure. Standing seam metal roofing, the preferred choice for many applications, has only a fraction of that number.

2. Rubber washers are finicky. While each of those screws on a barn metal roof is supposed to be protected from leaking with a rubber washer, the system only works if every screw is carefully driven to the correct depth. Under-driving means the screw will leak from the beginning. Over-driving damages the washer and causes eventual failure. A screw driven at a slight angle wont seal at all. And rubber washers degrade in the sunlight anyway.

3. Rubber washers always fail over time. While metal panels can last 50 years or longer even with minimal care, rubber washers usually fail in 10 to 15 years. Metal expands and contracts more than any other kind of roofing, and the daily cycle of shrinking and expansion causes failure of the seal and the washer itself.

Making A Barn Attractive And Durable

How to Run Metal Siding on a Pole Barn

Steel siding on a pole barn is durable, attractive, and with the materials available today, simple to install. Steel siding is considered the go-to material for pole barns because it looks good and has a long useful life. With the colors and styles available, installing steel siding can make something as simple as a barn look crisp and clean with minimal maintenance.

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Tools And Materials Needed To Install A Metal Roof

There are a few tools and materials needed to install metal roofing properly. They may vary slightly depending on the type of panel or shingle youre installing, but heres a general list:

  • 24 and 12-inch squares
  • Measuring tape
  • Safety equipment
  • Turbo shear

And of course, youll need your metal roofing materials which you can purchase at your local big-box home improvement store or online through the manufacturer.

When In Doubt, Get Help From The Professionals

As we said, the key to getting a truly proper metal roof installed is to call the pros. And when you decide to go the route of a new metal roof, make sure to call the experienced team at Gouge Quality Roofing. Well make sure you get the roof of your dreams and install it with the care and expertise you need. Contact us today for a FREE Quote

Items Needed For Installation

  • Scissors or a Sharp utility knife to cut the product
  • Insulation Tape to seal the seams Never to be used to attach the product to the building!
  • Construction Staples 3/8 wide is a very popular size
  • A staple gun mechanical, pneumatic or electric
  • Recommended Someone to help hold the product while installing

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How To Install Metal Roofing On Pole Barn

Reflective roof insulation reflective roof or wall insulation is optional in every hansen building kit but it s highly recommended to eliminate condensation on your building s steel interior. This greatly reduces the chance of any pole barn construction accidents and speeds up installation. The good news is that there are many different solutions in terms of installing metal roofing panels including tin aluminum and steel.

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How To Install A Diy Metal Roof

Pole barn kit: How to install metal roofing straight.

Now the fun parthow to install a metal roof from beginning to end. Now, although you can technically DIY your metal roof, this type of roofing requires some experience that many homeowners may not have. Therefore, never attempt to install your own roof without some semblance of knowledge and the right crew to help. When in doubt, always hire a professional to get the job done. That being said, here are the steps to install your new metal roof.

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Drive Screws Just Right

  • Fastening the panels just right is the key to a watertight roof. Here is what you should know:
  • At the eave, place screws on both sides of every rib and lined up to go through the foam closure strip.
  • Each row should be spaced no more than 24 inches with one screw at each rib on the overlapping side.
  • Start at the bottom, fastening across the panel in rows, working toward the ridge.
  • Drive screws to seat flat on the roof a crooked screw wont seal.
  • Dont over-tighten or under-tighten. Tighten just enough to compress the rubber gasket to the edge of the screw head, not past it.
  • Clean up any metal shavings or burrs right away. They will rust.

What Is A Pole Barn

If youre planning a construction or renovation project, youve likely come across the term pole barn at one point or another. A pole barn is a form of post-frame construction, which refers to a method used to build reliable, sturdy structures in a quick and efficient manner.

Buildings that are created through post-frame construction are highly adaptable and require fewer materials, which can help builders save money in the long run. Pole barns in particular are framed by posts, which serve as an inexpensive yet reliable foundation. Posts are also less time-consuming to prepare than other materials.

Installing a pole barn offers a wide range of benefits. One of the biggest advantages is a lower cost. There is far less foundation work involved in the construction of a pole barn, which means you dont need as many materials to get the job done. Likewise, you can save a lot of time by opting for a pole barn over a traditional one.

Moreover, many people are enticed by the good insulation promised by pole barns. Because there is so much space between each post in the barn frame, barn owners have the opportunity to enjoy better insulation all year long.

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Is Underlayment Necessary For A Metal Roof

No, underlayment for a metal roof on a shed is not necessary. A properly installed metal roof does not need a second waterproof layer on a shed. If you intend to heat your shed, however, then you will need underlayment to protect against condensation damage.

Neglecting to use underlayment isnt a bad choice for shed owners unless you dont install your metal roof properly. In that case, your roof sheathing will rot, decay, and eventually have structural failure if you dont rectify the problem in a timely manner.

Tar paper or Tyvek wrap can be used, too. Tar paper is weather resistant, absorbs moisture and will let it evaporate over time. The drawback to tar paper is that if you have a constant leak, it will become too saturated and destroy the wood beneath it.

Housewrap, such as Tyvek, is a more durable alternative to tar paper but more expensive. It is waterproof but not a vapor barrier, so youll still get condensation on the underside of your metal roof. However, the wrap will still largely keep the water from getting onto your roof sheathing.

The best underlayment for a shed metal roof is waterproof self-adhering membrane. Once you apply it, you can rest easy. This membrane is like having two roofs on top of each other it is durable, waterproof, serves as an air barrier and holds up well in extremely hot and cold climates.

Getting The Most Out Of Corrugated Sheet Metal

Pole Barn Construction

At Creative Building Supply Co., we offer a vast selection of corrugated metal sheets tailored to fit your unique needs. Our state-of-the-art metal fabrication shop can create metal panels in any type of material or gauge. Thanks to our wide array of popular styles, sizes, colors and finishes, youll have no trouble finding a material that aligns perfectly with your goals.

Whether youre planning a corrugated metal roofing or siding project, this popular type of material can be adapted to almost any kind of construction needs. Your pole barn needs optimal care and high-quality products to last long and do its job right.

To learn more about the different types of materials we offer and how we can help bring your project to life, reach out to the experts at Creative Building Supply Co. today.

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Corrugated Metal For Barn Siding And Roofing

The corrugated metal siding and roofing panelis a classic wave panel that has a look that is synonymous with farmhouse style design. Being an exposed fastener panel makes it easy and fast to install. The deep corrugations make the panel structurally strong, impact-resistant, and a great choice for a low-cost metal barn siding or roofing.

Select Your Insulation Thickness Strategically

What will your building be used for? And what R-value best fits with that use? Remember, the R-value indicates the insulative properties of the material used. The higher the R-value, the higher the insulation capacity.

One- or two-inch insulation.One- or two-inch insulation can be placed on the exterior of the building, underneath the steel. It ranges from R-5 to an R-16 value, depending on the type.

R-5 faced fiberglass insulation, for example, has a relatively low insulative value and is often used under roofs to avoid condensation on cold days and to reduce heat on sunny ones.

Alternatively, a two-inch rigid foam insulation rated at R-16 provides three times the insulative value under steel.

In addition to providing modest heat gain and condensation control, thinner insulation also provides both a degree of noise protection from the outside and noise absorption on the inside of the building.

Six-inch insulation.A six-inch fiberglass batt typically has a value of R-19 and is thicker than whats generally applied directly under steel.

This type of insulation has a higher insulative property, as well as a higher cost.

Six-inch insulation is typically used with interior framed walls often called flush walls in a pole barn. While it adds to the price of the building, it also allows for a number of interior finishing options such as steel, drywall, and sheeted wood products like OSB/plywood.

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What Is Steel Siding

Steel siding is generally considered a commercial product, however, it is commonly used wherever extra durability is required. Steel siding installs relatively quickly, especially when the correct tools and methods are used during installation. Most vertical steel siding products follow a similar design.

Ribs are pressed into sections of steel sheets to reduce the lateral flexing that would occur on a flat sheet of steel. These ribs follow a pattern, which allows them to securely overlap each other and provide a clean, crisp appearance.

These sections, can be installed using galvanized roofing tacks, exterior grade painted screws, galvanized grommeted screws, or any number of ring shank fasteners, as long as they are galvanized to prevent rust and corrosion.

The vertical steel siding commonly used on pole barns is designed to use special trim pieces that compliment the look and function of the panels, similar to vinyl and aluminum lap siding Special accessories are also available to aid installation of typical components like light fixtures and GFCI outlets.

Steel siding is available in many colors, as most manufacturers offer a permanent finish that requires very little maintenance. Many pole barn owners exploit the availability of the color variety and use trim to delineate from one color to a complimentary one.

How Much Does It Cost To Insulate A Pole Barn

Installing Amish Steel Roofing on a Pole Barn – Shop Build Part 12

The cost of insulation is usually priced out per square foot. For walls, R19 insulation is 6 thick and costs approximately $3.13 per square foot. R19 roof insulation runs slightly less at around $2.43 per square foot. As mentioned earlier, the higher the R-value, the better the insulation which means the per-square-foot cost of insulation for your pole barn will go up and down relative to the R-value.

If youre looking for a more economical insulation option for your pole building, radiant barrier insulation runs about $1.13 per square foot.

Ultimately, the best way to insulate a pole barn is the one that fits your needs. If you have questions about pole barn insulation, construction or any other pole building-related questions, please contact our team of pole barn professionals at Beehive Buildings.

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How To Install Steel Screws On A Roof

Welcome to Ask the Pole Barn Guru where you can ask questions about building topics, with answers posted on Mondays. With many questions to answer, please be patient to watch for yours to come up on a future Monday segment. If you want a quick answer, please be sure to answer with a reply-able email address.

Email all questions to:

DEAR POLE BARN GURU: How much does a cupola weight? Wondering if I would need a crane to lift it onto the roof. Thanks VANQUISHING IN VANCOUVER

DEAR VANQUISHING: The cupolas we typically provide are going to be more than manageable by hand, for most people. On my own building , I have a 48 inch square cupola . The universal base weighs 29 pounds. In my own case, I have a cupola with glass sides, so it is slightly lighter, weighing in at 35 pounds. The louvered model weighs 60 pounds. The cupola roof, weighs 55 pounds and weathervane 13. Our most commonly supplied cupola is 24 inches square. Its universal base weighs 29 pounds, the louvered sides 18 pounds, roof 10 pounds and weathervane 5 pounds.

Mike the Pole Barn Guru

DEAR POLE BARN GURU: Im constructing a pole barn using steel roof trusses with 2×6 roof purlins. The lumber is not very straight and my screws are missing about 10% of time. Not knowing what else to do, I have currently just left them in place. What is the right move for so many missed screws?


To avoid roof leaks from misses there are some steps to take:

Good Luck!

Mike the Pole Barn Guru

Should Poly Plastic Barrier Be Used On Interior Of Walls And Ceiling

Reader JUSTIN in MONROE writes: Hello. Hopefully an easily answered question? I have built a 52×30 post frame, steel siding and roof. Walls have Tyvek between steel and girts. Roof is steel directly on purlins with no barrier of any kind. It has a concrete slab and I plan to periodically heat it during winter months. Id like to insulate but not sure of best method with my situation and climate. I plan to use R-19 for walls and possibly ceiling. Or blow in for ceiling. Also I have 50% soffit ventilation with 18 overhang as well as 40 ft of ridge vent. Should I use poly plastic on interior of walls and ceiling? Im concerned I will create a moisture problem. Im open to doing things whichever way is best. Things are always easier and cheaper to do it correctly the first time. Any advice would be greatly appreciated. Thanks

Dear Justin,

I agree things are always best when done correctly the first time around. While it is not always less of an investment, when the long term problems arise and things have to be corrected, it makes it nearly not as fun and cheap becomes expensive. Usually in a quick hurry.

If the roof trusses are not designed for at least a five pounds per square foot bottom chord dead load, you are sunk on adding a ceiling without an engineered truss repair. This would be the place to start, as it will dictate the solution.

I will approach the building as if it is my own and from where it is now.

Mike the Pole Barn Guru

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