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HomeInstallHow To Install Corrugated Polycarbonate Roofing Sheets

How To Install Corrugated Polycarbonate Roofing Sheets

How Do You Install Fiberglass Roof Panels

How to Install Corrugated Polycarbonate Roofing | Mitre 10 Easy As DIY

Install rounded installation moldings onto the roof, using galvanized screws and a drill. Lay the first corrugated panels onto the rooftop in the installation area. Drill holes through the corrugated material, moldings and into the roofing boards. Place corrugated panels on the roof one next to the other.

Features Of A Measuring Tape: Sliding End Hook

The sliding end hook is designed for two different types of measurements. An outside measurement , requires the hook to slide out a bit to account for the thickness of the material. When making an inside measurement , the clip slides in, again, accounting for its thickness. The measuring tape self-adjusts to guarantee an accurate measurement .

Proper Installation Of Polycarbonate Pergola Roofing Sheets

Polycarbonate Sheets Installation Guidelines

The simplest method to install the polycarbonate sheets is to use the specifically designed Aluminum or Polycarbonate profiles to join the sheets. When installing always check the frame structure: purlins or rafters ? This is important because you must determine the proper width of the sheets. To install 2 or more polycarbonate sheets on a roof you will need:

In most cases this is all you need to install polycarbonate sheets on a roof:

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Corrugated Steel Roofing Systems Installation Sheets Panels

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Installation Instructions For Corrugated Panels

Suntuf installation instructions 6

Corrugated panels are translucent laminates consisting of a uniform mat of high strength glass fibers imbedded in organic resin. The resin matrixcures under heat to a solid material which is lightweight, strong, andshatter-resistant with excellent light diffusion characteristics. Colorsare compounded into the resin before cure, thus making the colors asintegral part of the composite material.

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Polycarbonate Roofing How To Install

Now that you know what polycarbonate roofing is and the different types, it is time to learn how to install the roof. To make the process easier and faster, ensure you prepare your tools and equipment before.

You should first get the roofs structure. Do you want it to be steep or a flat roof? Ensure that the system is strong enough for the roof to last. For example, the rafters and seams should be fixed appropriately and securely enough to remain in place despite any weather conditions.

If the structure is ready, measure the roof correctly to know the size of polycarbonate you need. If you are unsure of this step, hire a professional roofer to measure it. They should measure the length, width, and steepness of the slope.

The tools you need for your polycarbonate roof installation process are a hammer, drill, and a circular saw. Take these on the roof beforehand to avoid multiple trips, which wastes time and energy.

Spans Where You Will Need Your Purlins

All profiled polycarbonate sheets require purlins or battens for fixing. These structural lengths of timber or metal run perpendicular to the fall of the sheet see the below image for a visual explanation. Different profiles have different spanning capabilities. The below spans are given for a standard N3 wind rating, if you are in a high wind area you may require additional fixings and structure call us to discuss.

Corrugated 800 mm End Spans and 1000 mm Mid Spans

Greca 900 mm End Spans and 1200 mm Mid Spans

Trimdek 900 mm End Spans and 1200 mm Mid Spans

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How To Install Corrugated Roofing

This article was co-authored by . Mark Spelman is a General Contractor based in Austin, Texas. With over 30 years of construction experience, Mark specializes in constructing interiors, project management, and project estimation. He has been a construction professional since 1987.There are 7 references cited in this article, which can be found at the bottom of the page.wikiHow marks an article as reader-approved once it receives enough positive feedback. This article received 20 testimonials and 90% of readers who voted found it helpful, earning it our reader-approved status. This article has been viewed 1,068,512 times.

Corrugated roofing is a great way to top a garden shed, shop, or patio. It’s quick, easy, low cost, and you can do it yourself. You only need some basic tools and materials.

Roof Fixing Installation & Fastening Tips:

CoverLite® Polycarbonate Corrugated Sheet | Installation Guidelines
  • Roof Pitch Polycarbonate roofing fixing should be installed at pitch rates of 10% or more. If installed at a lower pitch, additional sealing should be applied to insure weather resistance. A minimum slope of more than 5% is recommended when installing.
  • For single panel runs, the long side outermost crests of the polycarbonate panel should lap over matching adjacent crests of metal panels on both sides.
  • For multi-panel runs, begin installation on the side away from wind and rain direction. The middle panels should be installed with the short crest edge overlapping the top of a longer one. The outermost panels on both length sides will lap over the adjacent matching metal panels, as in a single panel run, unless designed otherwise.
  • Allow for expansion & contraction at fasteners using BDN POLY-FAST and PolyXpand fasteners will eliminate the need for pre-drilling an expansion hole. The thermal expansion hole drilling and screw fixing are completed in one-go.
  • Drive fasteners perpendicular to the polycarbonate roofing sheet.
  • Start the installation from the bottom up, on one side, and work your way to the left or right. Never start working from both ends to the middle. The Top panel always lap over the lower one.
  • Start fastening screws on the lower edge purlin , through every 2nd crest. Fasten screws at the internal and upper edge purlins through every 3rd crest, starting from the same side as the lower edge purlin.
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    Polycarbonate Roofing Fixing Instructions

    Next, lets talk about polycarbonate roofing fixing instructions. Corrugated polycarbonate profiles are suitable for single or multi-panel skylights or side lights in roofs and walls of metal-clad structures. They can also be used independently as a roofing or cladding material on Shed, Gable, Hip or Dome type arrangements. Solid flat polycarbonate profiles are equally suitable for roofing skylights and is a great alternative to glass skylights due to its significant weight reduction and being virtually unbreakable.

    Which Way Up Do Polycarbonate Sheets Go

    Polycarbonate sheets only have one UV protected side so it is important that when installing them that side faces outwards towards the sun. If installed upside down there is a discolouring and brittleness risk.The quick way to tell which side is UV Protected is to look at the protective sheet film. The UV protected side will have branded tape, e.g. Axiome®, on it and will say UV Protection this side. If the film has been removed it can be harder to tell so best checked before installing. Solid Polycarbonate Sheets are UV protected on two sides so no need to worry about which side faces up when you are installing them.

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    These panels are suitable for greenhouses, outdoor gardening structures, and sun porches. TUFTEX UltraVinyl is made with a vinyl plastic polymer and is 15 times stronger than 5 oz. fiberglass

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    How To Fit Polycarbonate Roofing

    Mini Profile Corrugated PVC Roof Sheet Lightweight

    Project Guide: Roof Sheeting

    Help & Advice> Project guides> Roof Sheeting

    When fitting a polycarbonate roof, you need to know the why, what and how-to for a successful result. Weve dedicated this guide to help you learn how to fit polycarbonate roofing to ensure you have the knowledge and tools you need for this project.

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    How To Install Polycarbonate Panels In Your Greenhouse

    Polycarbonate panels are used in two ways, both as roofs and as walls. The Roofing sheet type of polycarbonate panels come in different sizes, colors, and profiles. The price of the panels depends on the kind of profile chosen. The most popular and commonly used type of profile is the corrugated roofing panel. The lifespan of polycarbonate panels depends on their quality. A roofing sheet may last from several weeks to a few months or even a lifetime.

    Researching the leading manufacturers is highly recommended as is examining positively reviewed panels. This should be helpful to you in finding durable and long-lasting roofing sheets at an affordable price. The following procedures provide a guide on polycarbonate panel roofing preparation and installation.

    Roof Pitch

    A lot of manufacturers recommend that a degree pitch around 1 in 5.7 is best for roofing projects. One example is a 10-degree pitch. For panels with a lesser degree of pitch, extra shielding is necessary. Panels with a low degree of pitch tend to be vulnerable and easily degraded by weathering elements. Make sure to get the suggested pitch for your panel.

    Cutting

    Drilling

    Prior to installation, all holes should already be drilled into the panels. Check for the manufacturers instructions on drilling holes and dimensions.

    Installation

    Step 1: Fixing the Panel of the Roof

    The roof panel should be installed on every timber support. Fix these two components together using stainless steel screws.

    Laying Sheets And Glazing Bars

    Laying the sheets and glazing bars correctly is a vital part of the installation process, making sure that your sheets fit the structure correctly with no gaps or unevenness. It can be tempting to skip this step since you should have already measured the area and sheets, but you dont want to be caught out halfway through fixing your sheets!

    You can also take time during this part of the process to ensure that your sheets are as sturdy as they need to be. Polycarbonate sheets are favoured for their high impact resistance, though this is only truly effective once the panels fit to the roof correctly. This will prove the same for your roofs effectiveness at resisting water during storms and showers.

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    How To Use A Measuring Tape

    Extend your tape measure several inches to find the 1 and 2 inch markers. In between the inch markers youll find 16 equally spaced tick marks.

    Measure by counting the increments beyond the nearest inch. As the increments decrease, so does the length of the mark. For example, 1/2″ has a bigger mark than 1/4″ which has a bigger mark than 1/8″. The smallest mark follows at 1/16″. Please be aware that some measuring tapes may have even smaller increments.

    How To Install Polycarbonate Roofing Sheets

    How to install polycarbonate roofing
  • Always wear the appropriate PPE equipment. Safety Glasses are recommended when cutting the glazing bars to length.
  • Before starting installation ensure you have installed the Endstop bar, or drip trim, to the ends of your polycarbonate sheets. View this video guide to learn How to Install End Stop Bar.
  • Check the length of your glazing bars base bars against your rafters.
  • Trim to length using a fine tooth saw. Remember to allow approximately 40mm extra to overhang over your eaves. This ensures water drains off into the gutter
  • Optional step – Predrill the PVC base bars with pilot holes. This makes screwing down the glazing bars easier once you are up at roof height!
  • Place the first base bars on the top of your rafters. It is easiest to start at one end.
  • Line the Base bars up with the rafter and allow for an expansion gap of approximately 2mm between the polycarbonate sheets and Snap down glazing bars
  • Select suitable screws for your rafters. If you have timber rafters then use standard exterior timber screws.
  • Screw down the first two base bars starting with your first rafter . Please note: if starting with a wall bar ensure the base bar is approximately 9mm away from the wall to give space for the top cap.
  • Ensure you have screws at the top and bottom of the PVC glazing bars. Then screw down in between at 200-300mm intervals
  • Place the first polycarbonate sheet onto the roof
  • Peel back the protective film a little on the polycarbonate sheeting to allow for the glazing bar top caps
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    Please Read All Instructions Before Beginning Installation

    These guidelines are provided in good faith to help preventinstallation problems caused by common errors. Kemlite Company,Inc. bears no responsibility for installation actions taken ornot taken.

    There are many nuances of installation that KemliteCompany, Inc. assumes are general construction knowledge to anexperienced installer such nuances are not included in theseinstructions. Rather, these installation guidelines are strictlyrecommendations are not intended to serve as a step-by-step,foolproof installation checklist. Selection of an experiencedinstaller is the sole responsibility of the project owner andarchitect.

    If you have any questions about installation techniques foryour particular project, please call 800-238-6874 or731-764-2153 and ask for an Office Sales Representative.

    What Do I Need To Do Before Installation

    To save time and money later on, its vital to plan out the installation in advance. The first step is to ensure that the structure is solid and secure enough to support the polycarbonate roof, along with all components such as rafters and glazing bars properly applied.

    Once youre satisfied that the structure can support polycarbonate sheets , its important to take measurements of the roof area correctly. Be sure to measure the lengths, widths, and angles of the build multiple times to be certain of the dimensions. While this can be a tedious process, it saves a great deal of time and potential trouble further down the line.

    Having all the tools and equipment youll need ready beforehand is another way to make your life easier. You wont need any specialist tools to fit polycarbonate sheets, just a hammer, drill and a circular saw if you feel you may need to cut the sheets on-site. If this isnt something youre comfortable with, you should consider our cut to size polycarbonate service, or consult a professional.

    As well as tools and the sheets themselves, youll also need to make sure to order all the necessary fixings and accessories to complete your project. The exact components needed may vary by brand, but flashing tape, glazing bars, eaves fillers and fixings will almost always be required. If youre ever unsure, why not get in touch with our customer service team? Theyre available via telephone on 01295 565 565 or via the online chat on our website.

    Also Check: How To Build A Glass Roof

    General Information About Corrugated Panels

    Panels install easily with ordinary tools and may bedrilled, sawed, punched, or nailed without damage. The material is durable,rot-proof, waterproof, and is not harmed by ordinary cleaning solutions.Sequentia Corrugated panels that are reinforced with gloss fibers will expand and contract up to three timesless than PVC and polycarbonate panels which provides for a more stableproduct in both hot and cold conditions. Panels install much like corrugatedmetal and provide the added benefit of light transmission.

    Polycarbonate Sheets Before Installing Them On The Frame You Must Follow A Few Steps Of Preparation:

    Corrugated Polycarbonate Fixings Pack of Ten
    • Check for the UV protected side. This side must be installed on the top side of the roof facing skyward. Ours has UV coating on both sides, 50/50.

    • Close the Top edge of the width side of the sheets with Solid Aluminum Tape to prevent water and dust from getting inside the ribs

    • Close the Bottom edge of the width side of the sheets with Vented Aluminum Tape. This ensures condensation drainage, and blocks out dust and insects.

    When cutting the polycarbonate sheets, use a circular saw with plywood blade or jig saw with fine tooth blade. Always cut the sheet before taking off the protective PE film otherwise the static charge will attract fine chips to the flutes. For thinner sheets below 6mm in thickness you can use a utility knife.In conclusion, when installing a roof, you have a variety of material solutions. The adoption of plastic materials is increasing year after year due to their versatile and ease of installation. Here is a brief comparison of advantages and disadvantages:

    Glass

    • Natural light inside through the spaces

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